Polycarbonate (PC) Filament Guide 2026

    One of the strongest 3D printing filaments available. Exceptional impact resistance, heat deflection up to 135°C, and optically clear variants. For demanding engineering applications.

    260–310°C

    Nozzle Temp

    20–50 mm/s

    Print Speed

    Up to 135°C

    Heat Deflection

    Very High

    Impact Resistance

    What is Polycarbonate (PC) Filament?

    Polycarbonate (PC) is an engineering-grade thermoplastic renowned for its exceptional strength, impact resistance, and heat tolerance. It's the same material used in bulletproof glass, aircraft cockpit windows, and riot shields. In 3D printing, PC filament delivers mechanical properties that surpass almost every other FDM material.

    PC is notoriously challenging to print — it requires high temperatures (260–310°C), a heated enclosure, and careful moisture management. But when dialed in correctly, it produces parts with truly outstanding durability that no amount of ABS, PETG, or even Nylon can match.

    PC is not a beginner filament

    Printing PC successfully requires: a hardened steel or all-metal hotend rated to 300°C+, an enclosure, a properly heated bed (90–130°C), and a dry filament. If your printer can't reliably reach 280°C, start with ABS or ASA instead.

    Why Print with PC?

    • Highest impact resistance of any common FDM filament
    • Heat deflection temperature: 110–135°C (vs. PLA’s 60°C)
    • Excellent dimensional stability under load
    • Naturally flame-retardant (slow to ignite)
    • Optically transparent variants available (clear PC)
    • Excellent electrical insulation properties
    • Sterilizable — suitable for medical/lab applications

    PC Filament Print Settings

    SettingRecommended RangeNotes
    Nozzle Temperature260–310°CStart at 270°C, increase if under-extrusion
    Bed Temperature90–130°CPEI or glass + glue stick for adhesion
    Chamber/Enclosure50–70°CCritical — prevents warping and layer delamination
    Print Speed20–50 mm/sSlower speeds improve layer bonding significantly
    Cooling Fan0–10%Minimal or off — cooling causes warping and delamination
    Layer Height0.1–0.3 mm0.2mm is standard; thinner = better optical clarity
    Retraction0.5–2mm (direct) / 3–5mm (Bowden)PC strings easily — tune carefully
    Infill20–40%Higher infill for structural parts
    Nozzle MaterialHardened Steel or Brass (pure PC)CF/GF variants need hardened steel only
    Drying80–90°C for 4–8hPC absorbs moisture rapidly — always dry before printing

    PC Filament Variants

    Pure PC is the baseline, but manufacturers offer several blends that trade some properties for easier printing or enhanced specific performance.

    Pure PC

    Maximum strength and heat resistance. Hardest to print. Needs 280–310°C and a true enclosure.

    PROS

    • Highest heat deflection (130–135°C)
    • Maximum impact resistance
    • Optically transparent variants

    CONS

    • Very prone to warping
    • Hygroscopic (absorbs moisture fast)
    • Requires high-end printer

    PC-ABS Blend

    The most popular PC blend. Easier to print than pure PC while retaining good strength. Lower temperatures (~260°C).

    PROS

    • Easier printability than pure PC
    • Less warping
    • Good impact resistance
    • Acetone-smoothable

    CONS

    • Lower heat deflection than pure PC (~110°C)
    • Less stiff than pure PC

    PC-CF (Carbon Fiber)

    PC reinforced with chopped carbon fiber. Stiffer and lighter, but brittle. Requires hardened nozzle.

    PROS

    • Very high stiffness-to-weight ratio
    • Excellent dimensional stability
    • Low thermal expansion

    CONS

    • Brittle (low impact resistance vs pure PC)
    • Requires hardened steel nozzle
    • Expensive

    PC-FR (Flame Retardant)

    PC with added flame retardants for electronics and automotive applications. UL94 V-0 rated.

    PROS

    • Self-extinguishing (UL94 V-0)
    • Good for electronics enclosures
    • High heat resistance

    CONS

    • More expensive
    • Similar print challenges to pure PC

    PC vs Other Engineering Filaments

    PropertyPCABSASANylon (PA12)
    Heat Deflection110–135°C95–105°C95–105°C50–60°C
    Impact Resistance★★★★★★★★★☆★★★★☆★★★★☆
    Stiffness (Tensile)★★★★★★★★☆☆★★★☆☆★★★☆☆
    UV Resistance★★☆☆☆★☆☆☆☆★★★★★★★★☆☆
    Moisture Resistance★★★★☆★★★★☆★★★★★★★☆☆☆
    Print DifficultyVery HardHardHardMedium-Hard
    Min Printer GradeHigh-EndMid-RangeMid-RangeMid-Range
    Price (per kg)€30–60€15–25€20–35€25–45

    PC Troubleshooting Guide

    Warping / Corners Lifting

    LIKELY CAUSES

    • Insufficient bed temp
    • No enclosure
    • Cooling fan too high

    FIXES

    • Raise bed to 120–130°C
    • Enclose printer — PC needs ambient temp >60°C
    • Turn cooling fan OFF (or max 5%)
    • Add brim (10–15mm)
    • Use PEI textured plate or glass + glue stick

    Layer Delamination / Splitting

    LIKELY CAUSES

    • Nozzle temp too low
    • Print speed too high
    • Wet filament
    • Insufficient enclosure heat

    FIXES

    • Increase nozzle temp by 5°C increments (up to 310°C)
    • Slow print speed to 20–30 mm/s
    • Dry filament at 80°C for 6h minimum
    • Check enclosure is keeping ambient temp stable

    Stringing / Oozing

    LIKELY CAUSES

    • Temperature too high
    • Poor retraction settings
    • Wet filament

    FIXES

    • Try lowering temp by 5°C increments
    • Increase retraction (2–4mm for Bowden)
    • Enable wipe on retraction
    • Dry filament thoroughly

    Nozzle Clog / Under-extrusion

    LIKELY CAUSES

    • Carbon deposits at high temps
    • Temp too low
    • Moisture in filament

    FIXES

    • Use an all-metal hotend (no PTFE at 260°C+)
    • Increase nozzle temp
    • Perform cold pull to clear partial clogs
    • Dry filament before next print

    Best PC Filament Brands 2026

    Brand / ProductTypePrice (~)Best For
    Polymaker PolyMax PCPure PC€35/kgBest all-around — great printability for PC
    Bambu Lab PCPure PC€30/kgOptimized for Bambu printers, easy profiling
    Prusament PC BlendPC-ABS€32/kgExcellent QC, ±0.02mm tolerance
    Fillamentum PCPure PC€40/kgPremium quality, wide color range
    Polymaker PC-ABSPC-ABS€28/kgBudget-friendly PC experience
    ColorFabb HTModified co-polyester€45/kgPC alternative, easier to print, 100°C HDT
    Raise3D Premium PCPure PC€55/kgProfessional use, industrial printers

    * Prices approximate, may vary by retailer and region.

    When to Use PC (and When NOT to)

    ✅ Use PC for...

    • Mechanical parts under stress (gears, brackets, clamps)
    • Parts near heat sources (engine bay, electronics)
    • Protective covers and safety equipment
    • Clear/transparent optical parts
    • Industrial jigs and fixtures
    • Drone frames and RC components
    • Sterilizable medical/lab tools

    ❌ Don't use PC for...

    • Decorative or aesthetic models (use PLA)
    • Flexible parts (use TPU)
    • Outdoor UV-exposed parts (use ASA)
    • Food-contact items (use food-safe PETG)
    • Parts in constant moisture (use Nylon or ASA)
    • If your printer max temp is under 260°C
    • If you don't have an enclosure

    Frequently Asked Questions

    Q: Can I print PC on an Ender 3?

    Not recommended. Stock Ender 3 maxes out at ~240°C (PTFE hotend) which is insufficient for PC. You would need an all-metal hotend upgrade (e.g. Micro Swiss), a higher-power heater, and ideally an enclosure. PC-ABS blends are more achievable but still challenging.

    Q: Is PC filament food-safe?

    No. PC contains bisphenol-A (BPA) which is a known endocrine disruptor. Pure PC filament should not be used for food contact. Look for certified food-safe PETG or PP instead.

    Q: Can PC be solvent-welded or bonded?

    Yes. PC can be bonded with methylene chloride (dichloromethane), acetone, or specialized plastic adhesives. It cannot be acetone-smoothed the same way as ABS (much less reaction). Use PC-specific cement or epoxy for structural bonds.

    Q: Why is my PC print yellowing?

    PC yellows when exposed to UV light over time — it has poor UV resistance. For UV-exposed applications, consider a UV-stabilized PC variant, or choose ASA which has excellent UV resistance by design.

    Q: PC-ABS vs pure PC — which should I choose?

    PC-ABS if you want a manageable challenge with good results on a mid-range printer. Pure PC if you need maximum heat resistance and strength and have a high-end enclosed printer. PC-ABS prints at ~250–260°C vs PC's 270–310°C.

    ⚠️ PC Requirements

    • Hotend: All-metal, 300°C+ capable
    • Bed: Heated to 90–130°C
    • Enclosure: Essential (ambient 60°C+)
    • Nozzle: Hardened steel (CF/GF) or brass (pure PC)
    • Filament: Dried at 80–90°C before use
    • Ventilation: Recommended

    🔑 Key Properties

    • • Tensile Strength: ~55–65 MPa
    • • Impact Resistance: ~850 J/m
    • • HDT (0.45 MPa): ~130–135°C
    • • Elongation at Break: ~100–150%
    • • Density: ~1.20 g/cm³